Emerging Machine Vision Technologies
Our latest innovation in the Smart Robotic Optical System (ARV) exceeds standard vision inspection capabilities with its advanced features and 6-Axis robotic arm integration. It is designed with flexible multi-angle inspection to automate the human visual inspection process through flexible hardware, software architecture, and advanced algorithms that cater for conformal coating inspection, final assembly inspection, and more.
Revolutionary 2-in-1 robotic AOI system combining conformal coating and final assembly inspection with multi-angle 3D vision, powered by a 6-axis robotic arm and AI-enhanced programming.
High-resolution robotic inspection system tailored for final assembly, equipped with patented multi-angle lighting and laser profiling for precise and reliable inspection.
Our Smart Robotic Optical System integrates 6-Axis robotics with high-speed paste inspection to boost throughput. This innovation automates human visual tasks, utilizing flexible multi-angle vision for precision conformal coating and assembly inspection.
Catering Final Inspection and Conformal Coating Inspection on a single machine
Flexible viewing angle with Cobot arm, allowing inspection coverage on partially hidden parts
Inspect coating coverage and keep out area with thickness measurement capability
Image-based algorithm with minimal programming effort required
Selection of High-Speed Inline Inspection or High Flexibility Viewing Angle with 6-Axis Robotic Arm
Various applications powered by the robust inspection algorithm and advanced vision system
Various configurations available for different needs
Designed to enhance the production process with maximum throughput and provide high accuracy true 3D solder paste inspection image.
Designed for various sizes of board inspection to enhance production efficiency, provide high accuracy 3D optical inspection images and provide cost-effective solutions for electronic manufacturing services, communication industry, etc.
Designed for various sizes of board inspection and provides comprehensive, reliable, and high speed X-ray inspection for hidden defects.
SMTo Engineering have forged a strong and strategic partnership built on trust, innovation, and shared commitment to serving Mexico’s electronics manufacturing industry. ....
ViTrox团队提供了专业的设备评估和技术支持，让我们看到业界前沿且仅有的V9i的灵活性和快速的软件响应能力 ....
一直提供及时的技术评估和售后支持，从未怠慢和影响生产，让我们的产线能平稳健康的运行 ....
Thank you for the big support on our customer Air gap inspection project. We (including our customer) are recognizing ViTrox effort on this project contributes ....
V-ONE is well equipped with great data analytics tool and can be used for every small and medium-sized enterprise (SME) ....
The team has shown true dedication and determination. Without your support, the organization could not have gone that extra mile, especially at this critical moment. ....
watch the testimonial video
Firstly I want to thank ViTrox for your fantastic support. ViTrox is always there when we need remote session support. I would like to give our sincere gratitude to ViTrox's R&D team, S&S engineering team and Microvision Technologies ....
捷普电子（无锡）有限公司是捷普集团在中国的第一家全资子公司，奠基于2004年12月27日，总投资9800万美元，位于无锡新区综合保税区，拥有员工5000多人，其中包括来自全球各地的管理人员和技术专家200余人 ....
“We find ViTrox flexible and is always being supportive of customizing solutions for us whenever needed ....
Since 2015, ViTrox Corporation and SMTo Engineering have forged a strong and strategic partnership built on trust, innovation, and shared commitment to serving Mexico’s electronics manufacturing industry. What began as a collaboration to address local representation needs has evolved into a long-term alliance that continues to redefine quality, reliability, and service excellence in the region.
At the time of the partnership’s inception, Mexico’s electronics sector was growing rapidly, yet access to advanced inspection technologies and dependable technical support remained limited. Recognising this opportunity, ViTrox appointed SMTo Engineering as its official representative in Mexico. With deep technical expertise and a customer-centric approach, SMTo quickly became a trusted local partner capable of delivering ViTrox’s full-line solutions, including Smart 3D Solder Paste Inspection System (SPI), Smart 3D Advanced Optical Inspection System (AOI), Smart 3D Advanced X-ray Inspection System (AXI), Smart Robotic Optical System (ARV), and VisionXpert Smart Code Reader (XS Series) and Smart Camera (XC Series), to manufacturers nationwide.
“Our partnership with ViTrox has been remarkable from the very beginning,” shared David Delgado, Operations Director of SMTo. “Their team has always been responsive and collaborative, providing consistent technical and operational support that enables us to serve our customers better. Even during the most challenging times, such as the pandemic, ViTrox worked hand in hand with us to overcome obstacles and achieve positive results together.”
Throughout the years, the partnership has achieved numerous milestones that reflect its strength and synergy. SMTo’s local investments in demo systems, customer training, and service infrastructure — supported by ViTrox’s continuous R&D innovation and global technical backing — have established a powerful value chain that benefits customers across Mexico. Together, they have installed more than 700 ViTrox systems nationwide, including V510i AOI, V310i SPI, V810i AXI, and V9i ARV solutions, helping manufacturers achieve world-class inspection quality and operational efficiency.
“ViTrox stands out not only as a technology leader but also as our best strategic partner — one that shares our values and supports our vision,” said Alejandro Olivar, Managing Director of SMTo Engineering. “Their professionalism, transparency, and continuous innovation have empowered SMTo to grow into one of Mexico’s leading providers of advanced inspection and automation solutions.”
The collaboration between ViTrox and SMTo is defined by mutual growth and customer success. By combining ViTrox’s state-of-the-art technologies and SMTo’s strong local presence and technical responsiveness, the partnership delivers tailored solutions that address real production challenges. Customers benefit from faster local support, improved inspection performance, and higher confidence in their manufacturing operations.
Beyond business achievements, both teams share a culture of trust, integrity, and teamwork. ViTrox and SMTo share the same values, which unite both companies through common roots — I.A.C.T.G., representing Integrity, Accountability, Courage, Trust and Respect, and Gratitude and Care. ViTrox’s commitment to knowledge sharing through joint training, factory visits, and engineering collaboration has elevated SMTo’s capabilities and contributed to workforce development within Mexico’s electronics ecosystem.
苏州市江海通讯发展实业有限公司，成立于1992年，是一家专业从事无线电通信系统及产品的开发、生产和技术服务的科技型公司。公司自2008年以来一直是江苏省高新技术企业，在海上遇险救险通信领域和数据链通信领域具有丰富的研究经验和强大的开发能力。
本着对产品严格的品质要求，我司与ViTrox展开了三防漆检测和终检AOI的合作，期间ViTrox团队提供了专业的设备评估和技术支持，让我们看到业界前沿且仅有的V9i的灵活性和快速的软件响应能力，这充分解决了我司在检测方面的痛点，并带来人力的节约和产品品质的提升。在设备后续的使用过程中，也非常感谢ViTrox团队提供的及时且完善的售后服务，并为我司培训多名合格的设备使用工程师。
江海通讯愿和ViTrox展开更多的合作，保持良好的沟通，实现更好的共同发展！再次感谢贵司的大力支持，我司相信，精诚所至金石为开，祝贵司，生意兴隆通四海，财源茂盛达三江！
富士康科技集团是专业从事计算机、通讯、消费性电子等3C产品研发制造，广泛涉足数位内容、汽车零组件、通路、云运算服务及新能源、新材料开发应用的高新科技企业。
自2020年新冠疫情在世界各地蔓延以来，伟特（ViTrox）及其合作伙伴苏州建直光电科技有限公司（Linkways）一直提供及时的技术评估和售后支持，从未怠慢和影响生产，让我们的产线能平稳健康的运行。纵然疫情凶险，ViTrox及Linkways团队也愿意积极配合进厂，并出于对社会和企业负责任的态度，先进行14天的自我隔离，当专业的评估或售后支持完成后，他们又回到自己公司所在地进行14天的自我隔离。在此对贵司优秀的设备能力和技术表示很满意，对积极完善的售后服务表示很感谢！
天津富士康愿和ViTrox持续展开未来更多的合作，保持良好的沟通，使彼此间合作更顺利、效率更高并实现共同的更好的发展！
Thank you for the big support on our customer Air gap inspection project. We (including our customer) are recognizing ViTrox effort on this project contributes, it taken a long time for the study, verification, around 4 months for you guys travel support from Suzhou to Jabil Wuxi. The willingness from ViTrox to invest the RD effort for this project also highly appreciated.
We are very impressed with you and your entire team attitude and professional support. Thanks again!!!
ViTrox’s Industry 4.0 Smart Solution, V-ONE designed with many innovative features which play an essential role in supporting the real-time production process monitoring at Penang Automation Cluster Sdn. Bhd. (PAC) during the journey of digital transformation with the commitment to uplift the local precision metal fabrication ecosystem and drive the creation of a supply chain ecosystem to support Local Large Companies (LLCs) and Multinational Corporations (MNCs).
Since early 2020, ViTrox has been collaborating with PAC to implement V-ONE to strengthen PAC’s production process. With the machine connectivity and visualization through V-ONE, it enables PAC to connect the SME's legacy machines within PAC premises. Besides, V-ONE provides value-added data analytics and artificial intelligence proactive actions to strengthen the PAC real-time production process monitoring.
Recently, ViTrox is honoured to have three guests from PAC sharing their unique V-ONE experience with us. The three honoured guests are Mr Hng Chuan Keat, Operation Manager, Mr Terrence Tan, Production and Marketing Manager, and Mr Liong Hock Chuan, Machining and Tooling Manager.
“I would say V-ONE is well equipped with great data analytics tool and can be used for every small and medium-sized enterprise (SME). The most convenient feature that I like is our legacy machine’s data source can be easily retrieved from the tower light sensor kit, and digitally auto-converted and transferred to the V-ONE cloud database. V-ONE could form new strategies to enhance our manufacturing performance through detailed data analysis,” quoted by Mr Terrence Tan, Production and Marketing Manager of PAC.
“With real-time updates and customizable integration, V-ONE provides further visibility and insight across the entire production line. We can easily monitor the performance side by side with the machine or monitor from the control room remotely. Although this is just a start-up journey, we believe V-ONE could guide our production, save up to 30% of operating cost and reduce the process time cycle," said Mr Liong Hock Chuan, Machining and Tooling Manager of PAC.
"I am glad that with V-ONE's Alert Plan Development for predictive and preventive maintenance, our production engineers and technicians easily visualize the machine's threshold limit - Machine Utilization (MU) in percentage, while the auto alert receiver will be triggered if there is abnormal activity going on with the machines. Soon, we hope to connect all of our newest machines and cover the entire PAC principle activities, linking from CNC machine to Precision Tooling, Sheet Metal Fabrication, Metal Finishing, Module Assembly, and OQA, enabling IoT connectivity between each machine and be ready for Industry 4.0."
We highly encourage all to take a moment to watch a PAC testimonial video to get more insights from the three PAC managers through this link.
To discover more about Industry 4.0 Smart Solutions V-ONE and how to step closer to Industry 4.0 success? We highly recommend you to contact our sales expert by sending your enquiries to cc-vone@vitrox.com.
For more information about V-ONE, feel free to visit V-ONE official website at https://www.v-one.my/.
"Dear V-ONE team and EA MAX team,
The team has shown true dedication and determination. Without your support, the organization could not have gone that extra mile, especially at this critical moment. Not only need to be cautious of the pandemic but also have to utilize the limited time wisely, where there still are restrictions on movement control (MCO, CMCO, RMCO..). The enthusiasm with which the team handled the project was truly exceptional. We are truly grateful and would like to express our sincere gratitude.
The company is truly graced with employees like all of you. A massive thank you to each and every one of you! Thank you so much for providing the much-needed assistance that we needed during that hectic period.
UWC is a local manufacturer for sheet metal fabrication as well as precision machining jobs for high mix low volume customers. Our back-end process manages to achieve the first department that manages to transform into a fully digital control line for the company. No doubt about the amount of effort that the team put into the job to complete it was tremendous. This also definitely has set up higher standards in the organization and also inspire other departments to continue to strive hard to move towards a digital visual manage factory.
The above achievement is a good start for UWC, V-ONE team and EA MAX team. We strongly believe with the rapid growth and expansion, there will be more opportunities for UWC—V-ONE to collaborate further. After witnessing the achievement, we are very much looking forward to working closely with the V-ONE team to completely transform into a fully digital control line (from front to back end) in the very near future.
Last but not least, on behalf of the management, once again we would like to extend our special thanks to leaders from the V-ONE team for all the amazing work done. Being a manager of an organization is difficult, but with a team like you at the back, everything seems effortless. The team has always been motivating me and pushed me to the limits so that the organization can see better days."
Firstly I want to thank ViTrox for your fantastic support. ViTrox is always there when we need remote session support. I would like to give our sincere gratitude to ViTrox’s R&D team, S&S engineering team and Microvision Technologies for all the assistance provided throughout day and night. My sincere appreciation for ViTrox’s impressive effort and assistance to remotely support us during many late-night hours. ViTrox has truly demonstrated outstanding services and support which I truly appreciate. The support is the best which I work with.
At the same time, I’m impressed with the overall user experiences of ViTrox V9i solution. V9i has demonstrated better cost-effectiveness, exceptional agility, and mechanical robustness, especially in achieving all the previous development requests! I couldn’t remember all, but the previous development requests have been met, including good board images, wait for good barcode, software trigger, connector cap inspection, Kapton tape inspection, etc. Most importantly, there were no hardware failures! The machine also works perfectly in line with our previous expectations. The overall performance of V9i demonstrated to us are more than words cannot be described. I simply cannot compare the current machine performance to the demo machine!”
About Jabil
Strategically located just 170 km from Budapest, Jabil Tiszaújváros is a key player in the electronic manufacturing industry in Hungary.
Jabil Tiszaújváros has built a strong reputation for producing best in class, complex products for some of the world's most well known and respected companies.
Since its inception in 2000, Jabil Tiszaújváros has produced over 190 million units for customers in automotive, computing and storage, industrial and healthcare and continues to expand capabilities providing innovative solutions to ensure customer success.
Jabil Tiszaújváros offers customers a diverse suite of capabilities to help leading global brands and new disruptive players engineer, build and ramp some of the most innovative and complex products in the world.
捷普电子（无锡）有限公司是捷普集团在中国的第一家全资子公司，奠基于2004年12月27日，总投资9800万美元，位于无锡新区综合保税区，拥有员工5000多人，其中包括来自全球各地的管理人员和技术专家200余人。公司为全世界多家著名电子公司提供电讯，存储，电子消费类产品的设计制造和售后服务。在2013年，捷普电子（无锡）荣获全球“最佳精益工厂”的荣誉称号，2019年荣获无锡市最佳雇主综合奖。
捷普电子对伟特的V-ONE团队非常满意，伟特能在极短的时间内为他们解答需求及回复邮件，并根据他们的要求立即采取行动。伟特也很乐意在晚上时段同步参与美国同事的会议以解答他们的难题，捷普电子对此觉得非常满意。
捷普电子莅临伟特Campus 2.0时，伟特尽地主之谊宽情招待。捷普电子对伟特的设施与环境如V-Cafe，音乐室，健身房，V-sell和摄影室等工作环境印象深刻。伟特也特意准备了美味又营养的V-Lunch日本餐以款待捷普电子的代表，捷普电子对此用心赞不绝口。捷普电子在参观了工厂后都留下深刻印象,并带着愉快的心情下离开伟特。
“We find ViTrox flexible and is always being supportive of customizing solutions for us whenever needed. That’s why ViTrox turns out to be one of our important solution providers,” said Chester Tan, the General Manager of AFA Technologies Sdn Bhd.
AFA Technologies, a testing and packaging solutions provider, came across ViTrox through an R&D Manager from ViTrox itself in 2011 when acquiring an embedded solution for Leak Tester Machine was highly prominent. As a satisfying result of the optimal solution provided, AFA has been collaborating with ViTrox ever since.
Apart from our Electronic Communication System that has reduced at least 70% of their wirings, time, and engineering efforts, AFA acquired V-ONE solution as well. V-ONE, a highly customizable Industry 4.0 smart solution which offers data-driven decisions in the manufacturing process, propelled AFA’s readiness towards industry 4.0. Not only that it visualized their products and solutions, but it also enabled the optimization of maintenance strategies in the rubber glove industry performance worldwide.
Furthermore, AFA is satisfied with the customer services provided by ViTrox. One of the most memorable experiences was the time when ViTrox engineering team visited AFA premise with relevant team members to resolve an urgent technical issue, despite a short notification given. Both companies strongly support each other to sustain a growing working relationship in the long run.
Chester Tan also stated, "ViTrox company culture- I.A.C.T.G is something that we like the most, and that becomes an inspiration for us to practice the same core values within AFA too."
Conformal coating is a protective layer that conforms to the surface of a printed circuit board (PCB), creating a long-lasting barrier against environmental damage. The use of conformal coatings is becoming more important across various industries as it protects devices and components against threats like dust, fungus, corrosion, contamination, salt spray, and moisture. Any hazards to the PCB may result in failure or contamination, and coating problems can jeopardize its reliability. Initially, conformal coatings were used for military and aerospace applications, but now are widely applied to transportation electronics, consumer electronics, medical devices, and more. As a result, inspection is critical to the effective application of conformal coating to PCB. Traditional manual inspections and conventional AOIs for conformal coating and final assembly inspections have long faced challenges such as inefficiencies, human errors, and limited flexibility. To overcome these issues, ViTrox has introduced Smart Robotic Optical System (ARV) Solution, V9Ai in December 2020.
Our Smart Robotic Optical System (ARV) Solution designed for flexible inspection that aims to automate manual inspection tasks, attributed to the flexible hardware, advanced software architecture, and algorithm-driven programming. ARV series includes two key solutions—Conformal Coating Inspection (CI) and Final Inspection (FI).
With the seamless integration of a 6-axis collaborative robotic arm, ARV enables users to perform angle inspection with ease, offering a significant advantage over conventional AOI CC systems. For instance, the robotic arm enables the inspection at an adjustable angle up to 90°. The rotational robotic COBOT head of the ARV provides the ability to tilt the vision system for precise laser projections, even on the sides of components. Additionally, the innovative technologies of our ARV are built around a patented all-in-one lighting design, which integrates motorized vari-angle UV and RGBW lighting for both final inspection and conformal coating inspections.
Furthermore, the ARV system's compact and space saving design sets it apart from CI AOI systems. Our ARV system can be conveniently docked beside the conveyor without extending the production line length. Hence, our ARV is designed for versatility, making it suitable for any production environment.
The reason for designing ARV systems is to simplify program development for customers and address the challenges of modern industrial production. The ARV compact, modular, and lightweight design allow it to adapt to a variety of complex and changing industrial production situations. This flexibility provides customers with a faster and more reliable inspection solution by increasing production productivity and quality as compared to the current manual inspection method. Furthermore, the flexibility of docking the ARV system beside an inline conveyor saves production floor space by eliminating the need to relay out the production line, making adoption easier.
For conformal coating inspection, ViTrox provides Smart Robotic Optical System (ARV) that performs a 100% coating thickness measurement before the printed circuit board enters the curing process. Our ARV integrates motorized confocal displacement sensor (the conformal coating thickness measurement sensor), allowing it to measure coating thickness across ranges within 25μm to 500μm, with accuracy and repeatability lower than 5μm, without sacrificing any top clearance of the board. It is important to have an ARV to check the coating thicknesses because if it is too thick, it will cause disproportionate stress on components and solder joints, while if it is too thin, it will result in improper coverage.
Besides, our ARV offers uncompromised inspection coverage. Equipped with Advanced CAD-less Smart Learning Programming, it combines machine learning and rule-based algorithms. This capability allows the ARV system to detect a wide range of conformal coating defects and inspect screws, cosmetics, connectors, and labels without the need of CAD data. With a multifocal vision range of 5mm to 200mm and image clarity reaching 14µm/px, ARV ensures accurate and reliable defect detection. In a relatively complex Printed Circuit Board Assembly (PCBA), ARV can perform inspections up to 3 times faster than manual inspection. Hence, its programming capability allows significant time savings by learning the golden board sample, requiring only focus on fine-tuning or additional measurements.
The intuitive graphical user interface provides a new user experience, enabling easy program creation with minimal effort. The simple and comprehensive GUI allows the user to set up the program with ease through a touchscreen interface—making ARV highly user-friendly, even for those with no programming experience.
With the presence of a robotic arm (Cobot), ARV is able to cover full area and variable angle inspection. Not only allows users to set side angle inspection but also provide full board coverage inspection including coating thickness and board size up to 510 mm x 510 mm.
ViTrox’s Smart Robotic Optical System (ARV) Solution is more than just a tool for inspecting conformal coatings—it also functions as a final inspection solution. Final Inspection is the most critical in the assembly process, as it provides the last chance to check and resolve any issues on the products (either printed circuit board assemblies (PCBAs) or box build products meet specific standards and specifications before shipping.
We offer a reliable final inspection system tailored to diverse industries and applications. Our ARV empowers users to conduct comprehensive inspections such as cosmetic and assembly quality checks. ARV serves various industries, including automotive, industrial assemblies, telecommunications, and more, replacing manual inspection processes. With the Laser Profiler Technology, ARV is able to extract the profile and perform accurate, repeatable height measurement, ensuring consistent and reliable results.
With the ability to manage both conformal coating and final assembly inspections, we offer a cost-effective way for users to streamline two inspection processes into one solution. Our Smart Robotic Optical System (ARV) is able to support high-speed 2-in-1 inspection functioning, performing both conformal coating and final product inspections seamlessly. For coating inspection, the ARV detects issues such as keep-out zone violations, insufficient or missing coating, foreign objects on the coating, coating bubble, orange peel, excess coating, and coating scratches. In final inspection, it covers aspects like absence or presence, polarity, dent or damage, foreign or extra objects, misalignment or gaps, OCR, barcode, label, glue, and pin Inspection. Our Smart Robotic Optical System (ARV) can also be customized to improve inspection coverage and efficiency, providing even greater value to customers' operations. As a result, to support this dual capability, ARV equipped with the Ultraviolet-Red-Green-Blue (UVRGB) lighting module, an cutting-edge technology that enables effective inspection of both conformal coating inspection and final inspection.
Our Smart Robotic Optical System (ARV) has the flexibility to offer better coverage on full PCB surface inspection or box build products. The system allows the user to perform top inspection and also side angle inspection on other components, such as the USB port connector in case there is any mishandling causing the defect. Equipped with a rotator, ARV enables 5-sided inspections of complete or in-process box build assemblies, expanding the inspection coverage beyond the reach of the robotic arm. This ensures greater precision and higher product quality while addressing the limitations of traditional inspection methods.
Furthermore, Smart Robotic Optical System (ARV) Solution is equipped with a SMEMA connector, allowing it to connect to a variety of conveyors on the market. This enables smooth integration into existing or new manufacturing lines, and the system can be utilized both in-line and offline. Besides, ARV defect review station (VVTS) enables users to compare good and bad image samples side by side in order to verify the inspection calls from the system. All the inspection results can be stored in the SPC server for traceability purposes. The ARV also reads all the common barcodes and captures board images for product traceability. For customers, particular in the automotive industry, inspection data is crucial. Every board inspected by the Smart Robotic Optical System (ARV) will be recorded and stored in ViTrox Database Statistical Process Control (VDSPC) 2.0 for future review. This ensures that users can easily trace back the inspection data through barcode scanning for full traceability.
In a nutshell, our Smart Robotic Optical System (ARV) Solution allows users to inspect the conformal coating across the entire board and conduct final assembly inspections in the backend processes, helping to minimize defects before shipment. It offers flexible automated inspection using robotic guidance to detect defects and multiple motorized angle lighting, ideal for complex assemblies. The advanced features and technologies of Smart Robotic Optical System (ARV), along with the additional configuration options, enable comprehensive top and bottom inspections of the full board.
The Conformal Coating and Final Inspection processes in ARV will significantly enhance the reliability and consistency of data validation, while also optimizing manufacturing efficiency by reducing operational and labor costs and minimizing human involvement in data justification. The integration of robotic technology with the Smart Robotic Optical System (ARV) Solution is setting new standards in robotic inspection for the future of smart manufacturing.
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