In today's fast-paced industry, manufacturers demand effective production processes that are both speedy and reliable. Our V810i AXI Solution offers numerous technological innovations and Artificial Intelligence (A.I.) integration to address challenging joint-related inspections, delivering unparalleled defect detection accuracy, program quality assurance, and overall inspection effectiveness.
Reliable Defect Detection Capabilities with Comprehensive Test Coverage and A.I. Integration
Our V810i AXI Solution is capable of handling the largest and heaviest PCBs in the market, up to 52" x 52" and weighing up to 25 kg. With the latest vision technologies and advanced inspection capabilities, the V810i AXI Solution inspects hidden joints on PCBs within the required inline cycle time. Equipped with a powerful test algorithm, it provides automated and full-board 100% test coverage for PCB assemblies, covering comprehensive hidden joint-related components, such as:
- Integrated power electronic components (e.g. IGBT) for high-power applications,
- Discrete components (e.g. transistor, resistor, capacitor),
- Connectors (e.g. SMT connector, variable height BGA connector, etc),
- RNet, SMT Connector, Gullwing,
- BGA (e.g. collapsible, non-collapsible, etc),
- PTH, Single Pad,
- Backdrill, and many more.
In addition to the test algorithm, we offer fully autonomous process optimisation with A.I. integration for enhanced defect detection, especially for challenging and common pads. These AXI A.I. Inspection Solutions Include:
- A.I. Programming feature provides effortless programming for optimised programming time.
- A.I. Classification feature improves accuracy for challenging inspections and common pads, such as those with multiple grayscale or unique profiles/characteristics.
- A.I. VVTS, an automated defect buy-off feature supported by A.I. confident scoring, distinguishes between true and false defects with an impressive A.I. accuracy rate of up to 95%. It offers comprehensive coverage of up to 80%, maintains false call rates below 15%, and achieves an escapee rate of less than 0.1%.
Reach out to us for more information on our V810i AXI A.I. Solution!
Faster Inspection Process with the New Dual Lane (DL) Capabilities
Our V810i AXI Solution introduces new DL capabilities, a pioneering feature for the AXI system that significantly improves inspection throughput by up to 45% to 50% compared to single-lane AXI solutions. This innovation enables simultaneous scanning through a stage-moving feature, expediting inspection processes by loading and scanning two boards concurrently and eliminating the dual scan path for two boards. Importantly, these enhancements are accomplished without compromising image quality, ensuring accurate and dependable inspection results.
Reach out to us for more information on our V810i AXI DL system!
High-definition and High-quality AXI Image
Our robust imaging and reconstruction methods, offered by the V810i AXI system, generate uncompromised image quality with high-definition and high-quality X-ray images for accurate defect detection. Here are the imaging and reconstruction methods offered by V810i for challenging joint-related inspection.
- H-reconstruction: A unique imaging and reconstruction method that generates razor-sharp X-ray images for complex and heavily shaded components. It excels in applications like High-Speed 5G Connector Inspection and shading BGA packages, even when dealing with heavily shaded components and non-uniformly shaded components.
- In-house-developed Algebraic Reconstruction Technique (ART): This method uses sharp geometric 3D computed tomography (CT) to generate high-quality 3D models of ball grid array (BGA) joint types, simplifying defect analysis and providing precise defect detection.
Reach out to us for more information on our V810i AXI imaging and reconstruction methods!
Dive into our success stories from industry leaders like CommScope Tijuana, Unigen Corporation, and NEOTech, who have harnessed the transformative capabilities of our V810i 3D AXI Solution.
Connect with us today at enquiry@vitrox.com to explore how our AXI solutions can be your key to unlocking a world of possibilities for your manufacturing journey!