At ViTrox, we are committed to delivering cutting-edge solutions to streamline your production processes, and the VR20i G2 is no exception. Designed for reel-to-reel inspection with tape width ranging from 8 mm to 32 mm, this advanced vision handler redefines the way you approach automation, flexibility and productivity.
Building on our legacy of innovation, we have enhanced this solution with state-of-the-art artificial intelligence (A.I.) technologies. These advancements not only improve accuracy and efficiency but also position our customers at the forefront of manufacturing excellence. By incorporating A.I. into our solution, we empower you to stay ahead of the curve, adapt to changing industry demands, and maintain the highest standards of quality and productivity in your operations.
Here are the latest A.I. features that come along with our VR20i Post Seal Vision Handler:
Minimise Human Dependency with Smart A.I. Retest
In conventional inspection processes, when the VR20i G2 detects a defect during an ongoing reel-to-reel inspection, the machine typically stops operations, awaiting the arrival of an operator to assess the defect and manually program the machine to continue. This process will lead to significant production downtime, inefficiencies and increase the risk of inspection inconsistencies due to human judgement. Hence, we have introduced a groundbreaking A.I. integration of VR20i G2, known as Smart A.I. Retest, intending to transform the inspection process. Through this state-of-the-art innovation, the VR20i G2 can independently evaluate and retest defects without requiring operator confirmation. This significantly reduces downtime during production and lessens the dependence on human labour, resulting in improved efficiency and cost-effectiveness. Furthermore, Smart A.I. Retest continuously learns from its assessments, improving its defect recognition accuracy over time, and ensuring even higher product quality and consistency.
Elevate OCR Inspection with A.I. Technology Adoption
Struggling with conventional OCR limitations in your reel-to-reel inspections? Find the solution to illegible markings, single-colour foregrounds, noise interference, and font discrepancies with ViTrox's A.I. OCR seamlessly integrated into the VR20i G2. Our pre-built 74k OCR dataset expertly trains algorithms to handle real-world challenges, saving time while ensuring precise and accurate text recognition. Intelligent Mark Recognition excels regardless of resolution, font, or marking quality, interpreting characters amidst surrounding noise, enhancing decoding rates, supporting multiple colours in the foreground, and handling diverse character patterns. It offers exceptional verification result accuracy and boosts productivity, ensuring a smooth and efficient process compared to conventional OCR. The "Blacklist/Whitelist Detection" feature ensures only authorised marks are present on packages, preventing counterfeits, maintaining product quality and enabling unit traceability.
Enhance Inspection Accuracy with New A.I. Powered Inspection Algorithm
In conventional reel-to-reel inspection, challenges such as poor defect detection due to varying contrast surfaces, inaccurate inspection due to cover tape reflection, and the misidentification of pockets with empty or present units have posed significant obstacles to achieving quality inspection. These challenges often led to compromised product quality and increased the risk of defects escaping detection. However, our latest A.I.-powered algorithms technology is designed to enhance vision algorithms by offering the capability to detect defects on low-contrast surfaces, accurately identify cover tape reflections, and reliably determine the presence or absence of units within pockets. With this A.I. innovation, users can expect a substantial improvement in the accuracy and consistency of defect detection. This, in turn, translates to reduced production rework, minimised escapee rates, and an overall enhancement in product quality, ensuring that you stay one step ahead in the competitive manufacturing landscape.
- On top of our latest A.I. integrations, our VR20i G2 also offers the following benefits:
- Improved productivity with dual-track
- Flexibility to support various package types with multiple vision inspection
- Fast changeover for different carrier tape widths
- Automated mechanism for track & dummy reel width adjustment & tape insertion into dummy reel
Key Takeaway
Experience a transformation in your reel-to-reel post-seal vision inspection procedures with the ViTrox Post Seal Vision Handler – VR20i G2. Featuring the latest A.I. integrations, cutting-edge vision inspection capabilities, and improved automation mechanisms, this state-of-the-art system guarantees increased throughput, minimised production downtime, and ultimately, heightened productivity. Trust ViTrox Technologies to take your quality assurance to new heights, a pivotal factor in boosting the growth of your business.
Interested in revolutionising your reel-to-reel inspection with our VR20i G2? Reach out to us today at enquiry@vitrox.com.